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Old 18-02-2006, 05:16 PM   #1
MightyXR6Turbo
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Default Problems fitting ED XR headlight grille on ED GLi

Hi all,

I have recently aquired an ED XR headlight assembly (lights, indicators and grille) to put on my ED GLi wagon. When I removed the headlights to test fit the grille, the first thing I notice is that there are NO holes at all to mount it! I assume I will need to drill out holes in the radiator support rail for the top mount, and that doesnt bother me so much.

What the main issue is, is that the bottom mount of the grille (the 10mm bolt cast into the plastic of the grille) has no where to go at all? It just sits out with no where to mount it on!

Is there another bracket that I need to put this lower mount on? Am I just missing where it actually goes? Any info would be greatly appreciated!

Cheers,
Chris

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Old 18-02-2006, 06:21 PM   #2
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What you need to do is...


Fit the bloody EF XR body kit first :P :P
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Old 18-02-2006, 07:11 PM   #3
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Chris,
there is a metal bracket that you are missing. it would be simple to make. It is simply a straight flat piece of metal that bolts in between the bumber and the body (on the 2 front bumper monuts. It then sticks up and there is another hole for the grill to bolt into. Getting the nuts on and off is a bit of a bugger as they are in a tights spot. I can scan the page out of the workshop manual if you need it... Cant take a pic as I wouldneed to remove my grill to do it...
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Old 18-02-2006, 07:34 PM   #4
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Picture a sheel ruler with 3 holes in it.2 for the bumper mounts and one for the grill..
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Old 18-02-2006, 08:58 PM   #5
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The Brackets you require are STILL available from Ford as are the Harness connectors to fit the lights to the original Harnesses.
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Old 18-02-2006, 10:36 PM   #6
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Chris, you could always sell the front to me.
:P
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Old 18-02-2006, 10:51 PM   #7
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kerry if you are after a front I will be selling my old white one very soon, actually going to strip the car tomorrow night.
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Old 18-02-2006, 11:06 PM   #8
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You got MSN?

tikfd6@hotmail.com
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Old 19-02-2006, 01:52 AM   #9
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bdennis - I have the EA-D factory manual also, but I couldn't locate where this bracket you talk about is, what page is it on? I will have a look and just fabricate one up. The standard loom will just plug into the headlight plug wont it? They didn't appear to be different at all!

I suppose I could get those parts from Ford if they are cheap.

polyal - Damn, I wish I had known you had a white one before i got mine, I need one in stark white! but alas, I have two XR grilles, I should just not be lazy and spray one up lol
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Old 19-02-2006, 09:52 AM   #10
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Chris, the brackets are a straight piece of steel, the bolt between the bumper and the chassis rail.
They are about 200mm long and have holes for the two bumper bolts, and teh grill bolt.
That is all they are.
I made a set for the XR front i sold out of 1.5mm sheet metal.
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Old 19-02-2006, 06:35 PM   #11
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Chris, we can make some out of flat aluminium bar. Easy to cut and drill and no painting reqd.
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Old 19-02-2006, 06:55 PM   #12
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The aluminium will be prone to cracking through vibration over time.
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Old 19-02-2006, 08:57 PM   #13
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good idea darin, or just some flat steel... meh it will be easy, we will just do it with whatevers laying around... maybe some plywood? lol
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Old 19-02-2006, 09:07 PM   #14
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How aboutsome foam?
:P
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2015 VOLVO V60 T6 R-DESIGN-POLESTAR Enhanced



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Old 19-02-2006, 09:11 PM   #15
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Why not just BUY them? They are cheap?
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Old 19-02-2006, 09:18 PM   #16
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Whats cheap?
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Old 19-02-2006, 10:16 PM   #17
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yeah how cheap are they? if its less than a piece of flat bar then no worries lol
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Old 19-02-2006, 11:59 PM   #18
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Quote:
Originally Posted by Papa Smurf
Why not just BUY them? They are cheap?
Comon give us a price... just for kicks lol
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Old 20-02-2006, 12:21 AM   #19
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Quote:
Originally Posted by MightyEFGhia
good idea darin, or just some flat steel... meh it will be easy, we will just do it with whatevers laying around... maybe some plywood? lol
Whatever is laying around... lets weave them out of NC looms....
Flat steel sounds the go then.
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Old 20-02-2006, 08:27 AM   #20
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Quote:
Originally Posted by MightyEFGhia
bdennis - I have the EA-D factory manual also, but I couldn't locate where this bracket you talk about is, what page is it on? I will have a look and just fabricate one up. The standard loom will just plug into the headlight plug wont it? They didn't appear to be different at all!
Will have a look for the page number tonight. It was not a very good pic. Sounds like you have the info you need re the bracket.
Re the wiring loom. As long as you have the small loom and plug set that connects the low and high beam lights together, the std loom will plug in just fine.
Like this...
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Old 20-02-2006, 09:36 AM   #21
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cool, yeah I have all that wiring! Cheers mate
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2002 Nissan Patrol ST - Desert Gold, 4.8L DOHC 6cyl petrol (Soon to be reequipped with a 5.7L LS1 V8), 5speed auto, lifted, locked, 33's, nature destruction vehicle!
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Old 20-02-2006, 10:27 AM   #22
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this is the brackets you need, they are about $20 each from ford.
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